When it comes to small-format packaging for powders or liquids, businesses often face a crucial decision: stick pack machine or sachet packing machine? Each solution offers distinct advantages depending on your product type, production volume, and marketing goals. In this article, we compare these two popular packaging formats and the machines that support them, helping you choose the right investment for your packaging line.
What Is a Stick Pack Machine?
A stick pack machine is designed to produce narrow, tube-like packages that are easy to open and convenient for single-serve applications. These machines are typically used for products such as electrolytes, sugar, coffee, nutritional powders, and even gels or liquids.
Stick packs are efficient in terms of material usage and are favored for their portability and sleek appearance. A stick pack machine can be configured to run multiple lanes simultaneously, improving packaging speed and overall productivity.
Key Features of Stick Pack Machines
- Narrow-width film handling
- Multi-lane production (up to 12 or more lanes)
- High-speed operation
- Suitable for both powders and low-viscosity liquids
- Minimal packaging waste
What Is a Sachet Packing Machine?
A sachet packing machine creates wider, flat, pillow-style pouches typically used for small doses of product. These are commonly seen in sample-size products or in industries like cosmetics, pharmaceuticals, and food.
Sachets allow more branding space due to their larger surface area and can be used to pack powders, granules, creams, sauces, and even wipes.
Key Features of Sachet Packing Machines
- Square or rectangular pouch shapes
- More branding and labeling surface
- Compatible with diverse materials and product types
- Ideal for retail samples or multi-dose applications
- Can support both single-lane and multi-lane formats
Comparing Stick Pack vs Sachet for Powder and Liquid Products
| Feature | Stick Pack Machine | Sachet Packing Machine |
|---|---|---|
| Shape | Slim, vertical | Flat, rectangular |
| Film Usage | More efficient | Slightly higher |
| Branding Space | Limited | Larger |
| Ideal for Powders | Yes | Yes |
| Ideal for Liquids | Low-viscosity | Medium to high viscosity |
| Multi-Lane Options | Yes | Yes |
| Space-saving Packaging | Yes | Moderate |
How the Pouch Filling Sealing Machine Fits In
Regardless of whether you choose stick packs or sachets, a pouch filling sealing machine is an essential part of your packaging system. These machines are responsible for:
- Precisely dosing powder or liquid into the pouch
- Ensuring airtight sealing
- Handling flexible film roll or pre-formed pouch types
- Supporting various pouch configurations (center seal, 3-side seal, etc.)
Advanced machines now come with servo-driven control systems, automatic film alignment, and integrated inspection systems to ensure packaging quality and consistency.
Conclusion
Choosing between a stick pack machine and a sachet packing machine depends on your packaging goals, product type, and customer preferences. Stick packs offer a compact, minimalist design for on-the-go convenience, while sachets provide a more traditional pouch with ample space for branding and usage instructions.
If you’re looking for expert advice on selecting and customizing your pouch filling sealing machine, DBAO Packaging Machinery is here to help. With years of experience in designing multi-lane and automatic packaging systems, we provide tailored solutions for clients around the globe.
Contact us today at steven@dbaopack.com to discuss your project.
