In the world of automated packaging, sachet, stick pack, and pouch machines are widely used for food, beverages, pharmaceuticals, and personal care products. While they may seem similar at first glance, each machine type has unique features, applications, and benefits. Understanding the differences can help you choose the right equipment for your product.
1. Sachet Packaging Machines
Sachet machines produce small, sealed packets that are often single-use or sample-sized.
Key Features:
- Usually 3-side or 4-side sealed
- Can handle powders, granules, and liquids
- Fast production for small packs
Applications:
- Sugar, salt, ketchup, sauces
- Shampoo or cosmetic samples
- Pharmaceutical powders or liquids
Advantages:
- Cost-effective for single-use portions
- High-speed production for small packages
- Minimal product wastage

2. Stick Pack Machines
Stick pack machines are a type of sachet machine that produces slim, elongated, tube-shaped packets.
Key Features:
- Narrow, long design (like a “stick”)
- Ideal for on-the-go consumption
- Can handle powders, granules, and liquids
Applications:
- Instant coffee, tea, energy gels
- Sweeteners, drink powders
- Nutritional supplements
Advantages:
- Convenient single-serve portion
- Easy to carry and use
- Attractive for retail and marketing

3. Pouch Packaging Machines
Pouch machines are designed for larger, often resealable packaging, such as stand-up pouches or zipper bags.
Key Features:
- Can handle pre-made or formed pouches
- Supports various features: spouts, zippers, resealable tops
- Suitable for bulk or retail packaging
Applications:
- Snacks, nuts, dried fruits
- Baby food, frozen food
- Pet food, sauces, powders
Advantages:
- Premium presentation with larger packaging
- Resealable options for consumer convenience
- Flexible sizes and formats

Key Differences at a Glance
| Feature | Sachet Machine | Stick Pack Machine | Pouch Packaging Machine |
|---|---|---|---|
| Packet Size | Small, single-use | Slim, elongated | Medium to large, often resealable |
| Common Products | Powder, granules, liquids | Powder, granules, liquids | Snacks, powders, liquids, pastes |
| Bag Type | 3-side/4-side sealed | Stick-shaped | Stand-up, zipper, spout |
| Consumer Use | Single-use or sample | On-the-go, single-serve | Retail, household, bulk |
| Flexibility | Limited | Limited to stick format | High (various sizes and features) |
Final Thoughts
While sachet, stick pack, and pouch machines may seem similar, each is tailored to specific packaging needs, product types, and consumer habits. Choosing the right machine depends on your product, target audience, and production goals.
For expert advice on which packaging machine fits your business, contact DBAO Packaging Machinery at steven@dbaopack.com for personalized recommendations.